Our Portfolio
1 . Northvolt Gigafactory in Skelleftea, Sweden
Description
Northvolt is a European battery manufacturer specialized in manufacturing of lithium-ion battery cells for automotive and general energy storage use. Leading and managing a team of 10 electricians, mechanics, and automation technicians from end of October 2023 to June 2024, with the goal overhaul and improve the fleet of AGVs and other equipment in their Gigafactory in Skelleftea, Sweden. The goal was to inspect the machines and AGVs, find and eliminate errors, and make sure they are in line with the European operation and safety standards, while keeping close contact with external colleagues from Siemens to define testing criteria and verify standard compliance. Being responsible for the onboarding and mentoring of the external workforce to enable them to flawlessly execute tasks related to the machines and AGVs they were working on.
Goals
Stacker cranes: Achieve CE certification in compliance with industry standards (EN528)
AGVs: AGV must pass functional safety test, in compliance with ISO and CE standards
Robotic cells/lines: Ensure smooth and safe operation based on European standards
Tasks
Stacker cranes: Electrical EN 60204 compliance review, PLC safety code review, PLC code review
AGVs: Review electrical wiring in compliance with EN60204 standards, establish testing criteria for functional safety tests based on ISO 3691-4
Robotic cells/lines: Review machine design and implement improvements Establish operator safety standards and implement them Implementing segmenting solutions to ensure smooth and continuous operations while assuring operator safety during maintenance works. Onboarding and mentoring of external workforce to ensure safe and smooth operations
Achivements
1. AGV Lights and sound compliance according to (ISO 3691-4 and EN60204)
2. Defined and implemented criteria for functional safety test for AGVs in compliance with (ISO 3691-4)
3.Ensured AGVs passed functional safety tests (ISO 3691-4)
4. The team of electricians successfully improved the electrical system of the stacker cranes
5. Greatly improved the PLC safety code for stacker cranes Established improvement criteria according to EN 528 for stacker cranes
2 . KUKA Industries in Obernburg, Germany
Description
KUKA Industries (also known as Reis Robotics) was a subsidiary of KUKA and built robotic cells and machines for the automotive, steel, manufacturing and logistics industry. Software development and commissioning of advanced robotic welding line for truck fuel tanks and robotic cells at KUKA Industries headquarters in Obernburg from May 2022 to June 2023. This involved designing and testing software, developing Human-Machine Interfaces (HMIs), and configuring vision systems to ensure seamless integration and optimal performance of the robotic systems.
Goals
Magna welding line: Developing the control software, HMI graphics and setting up the robotic welding line to be shipped to the USA. Inhouse commissioning and software and process testing.
Schaffler robotic cells: Inhouse commissioning/testing of 3 robotic cells. Creating the interface between the cell and the CNC it is loading/unloading.
Siemens robotic cell: Offline software and HMI development of this robotic loading cell, configure AI vision for part detection and integrating 2 Liebherr Gear hobbing machines that the robot will load and unload.
KRH Robotic cells: Offline software and HMI development of 2 robotic cells for a hospital kitchen. Establish communication and data transfer between PLC and MES, configure AI vision for part detection.
Tasks
Software and HMI development, configuring Vision systems for above mentioned machines. Inhouse commissioning and testing of said machines or lines. Being in constant contact with the Project manager or even the client to produce the exact solution they need. Working closely with colleagues from the robotics department to flawlessly establish communication between PLC and robotic manipulators.
Achivements
1. Successfully delivered projects within budget and timeframe
2. Provided tailored solutions based on client needs.
3 . Ferrari / DÜRR in Maranello, Italy
Description
Ferrari, the iconic Italian supercar manufacturer, is taking a leap forward by expanding its only factory in Maranello. This state-of-the-art upgrade will support the production of its exciting new models, including the highly anticipated Purosangue. Playing a pivotal role in this evolution, DÜRR/CPM has expertly designed and installed AGV (Automated Guided Vehicle) systems to revolutionize the final assembly process (even though assembly is done by hand), ensuring Ferrari continues to set the standard in automotive excellence. From November 2024, to end of February 2025.
Goals
Assist the team of commissioning engineers and PLC programmers.
Commission AGV door handling line.
Prerequisites
Siemens SIMOVE AGV Standard
Tasks
Assist with the development and finalization of the PLC program following the Simove standard, using TIA Portal v18 for both PLC and HMI. Conduct ANS+ map engineering and design optimized routes for AGVs. Set up and parameterize stations where AGVs perform door pick-up and drop-off operations. Identify and resolve issues encountered during the commissioning phase to ensure smooth operation. Provide technical support and troubleshooting assistance for other AGV lines as required. Commissioning and configuration of Sick Safety Scanners to ensure compliance with functional safety requirements (ISO 3691-4).
Achivements
Provided tailored solutions based on client needs.
4 . BMW/TE Connectivity/MANZ
Description
MANZ is a Hightech Machine-building company with a focus on the automotive industry, electromobility, battery production, electronics, energy and medical technology, from Reutlingen, Germany. One of the main machine builders for the BMW group and their suppliers. Working with the service department, onsite on the clients side to support the ramp up of the production and assist the operations personal when required. From July 2021 to December 2021.
Goals
Reduce downtime, provide around the clock support and mentor the operating and maintenance personal.
Tasks
Provide technical support to operators and shift leaders.
Assist with configuring and optimizing machine parameters for a more efficient output.
Report and remedy any equipment downtime.
Exchange and parameterize drives, teach and reteach linear axes and robots, monitor PLC, check sensors, recalibrate vision.
Achivements
Offered 24/7 support, ensuring continuous operation and minimal downtime.
5 . AW Automatisierungstechnik Stadtlohn and Hamburg, Germany
Description
AW is a small company founded in 2006 and its main activities are in the field of electrical installation and electrical installation construction. As well as the associated parts: automation technology, schematic creation, control cabinet construction, programming, high-current distributor and electrical fire protection. I am working on a project involving the automation process of a SPA/wellness by the name of MyWelness in Hamburg from July 2024 to middle of September 2024.
Goals
Prepare and test the PLC program controlling the HVAC, heating, water and filtration system for MyWellness in Hamburg.
Tasks
PLC software development and HMI development for the building automation inside the Mywellness facility. Assist with wiring, working closely with electricians, commissioning Siemens VFDs and I/O checks in the fields. Startup, Configuration and Commissioning of the system and other interface modules in Hamburg.
Achivements
Enhanced system safety by implementing improved logic and reliability by incorporating redundant pumps for more dependable operations.
6 . BOSCH in Hildesheim, Germany
Description
Hildesheim is a central technology location for Robert Bosch GmbH. Here, employees from all over the world in various company departments develop solutions for the mobility of the future. The Cross-Domain Computing Solutions division locates central functions and development in Hildesheim and a manufacturing plant for the Power Solutions division, the electronics service for the mobility aftermarket and a location for the central research and development function are also located here. Our focus was on their electric motor manufacturing lines. A BOSCH programming standard certification was required to start work on the modules of this line. Before work started, we took the BOSCH OP120 training course and successfully passed. Lasted from end of August 2023 to November 2023.
Goals
Take the BOSCH OP120 course and get certified. Optimize production line, post commissioning bug fixes and additional feature implementation.
Tasks
Understand current production line
Communicate with production team to learn about possible bugs
Implement changes that improve the production process, fix existing bugs
Implement new product and/or features
Achivements
Successful project completion without budget or timeframe overruns.
7 . BMW in Parsdorf, Germany
Description
BMW Group Competence Center for Battery Cell Production in Parsdorf. This production hall was newly set up for Lithium-Ion battery cell manufacturing used in electric cars. The line was provided by MANZ and programmed in TMO standard. This project lasted about 3 months, from June 2023 to end of August 2023.
Goals
Assist with onsite commissioning of modules in a battery cell production line. Implement and verify changes to the PLC program and HMI (TMO Standard) to optimize for the smooth and error-free operation of the production line.
Tasks
PLC Programming and HMI development in TMO V3 standard Onsite commissioning of the first 2 modules (Buffer conveyor, Endcap insertion) that handled the jelly rolls (battery cells) for further processing.
Achivements
Successful implementation of software and HMI improvements while adhering to tight deadlines and without exceeding the budget.
8 . Boysen Battery Components in Nyíregyháza, Hungary
Description
The BBCH plant in Nyíregyháza is the Boysen Group’s largest foreign production plant to date and the first plant in which – for the first time in the company’s history – no exhaust systems are manufactured, but only battery cases for electric cars. Thanks to massive investments in state-of-the-art energy and environmental technology, the production facility will be completely CO2-neutral. In this project, I was responsible for supporting the PLC programming teams by pre-commissioning and testing the conveyors on the production line. Despite the challenge of incomplete wiring in the area due to delays from the electricians, I proactively adapted to the situation, ensuring seamless commissioning progress. My efforts streamlined the process and enabled the programming teams to focus on their tasks without disruption, highlighting my problem-solving skills and commitment to efficient project execution. This project was in collaboration with Expert Tünkers and FFT. The project lasted ~3 weeks in October 2024.
Tasks
Siemens G120D compact drive commissioning and testing
Achivements
Successfully completed the project ahead of schedule and within budget, exceeding expectations on both time and cost efficiency.
9 . ITA Production in Sighetu Marmatiei, Romania
Description
ITA Production is a furniture manufacturer for multiple bigger Outlets and Stores around Europe. The main focus was on table and chair production. This was one of my first freelance projects and my focus was on programming CNC machines, this took place in 2016 and 2017. The company just bought 6 new Paolino Bacci CNC machines and slowly moved the production to these.
Goals
Transfer current production from basic machines to Paolino Bacci CNC machines. (5 axis or 2x 5 axis)
Tasks
Design and implement existing and new products and production process on 6 CNC machines. Train the operators and the Team leaders to use the new machinery.
Achivements
Bringing innovative manufacturing techniques that highly improved the quality of their new and old products.
10 .Centrotherm in Blaubeuren, Germany
Description
Centrotherm is a semiconductor/photovoltaics equipment manufacturer. Providing their clients with high tech machinery. I was working with the production department, as an industrial electrician/automation electrician from July to August (5 weeks) in 2023.
Goals
Wire up semiconductor manufacturing machines and set them up for commissioning.
Tasks
Prepare cables Follow eplan and wire up the electrical panels of the machines Verify if the machine has all the labels Report any issues with the documentation Comply with internal quality standards
Achivements
Successful project completion without budget or timeframe overruns.
11 . Amazon in San Salvo, Italy and Gera, Germany
Description
Amazon is a retail giant and has many logistics centers around western Europe and North America.
As an upgrade to their current logistics system, they deploy multiple semi-automatic envelope packing machines to reduce environmental impact. These are so called “Smart Paper Machines”.
Goals
Supervise the commissioning of “Smart Paper Machines”.
Tasks
Plan work, supervise and assist multiple teams and subcontractors in unloading, moving, commissioning these “Smart Paper Machines”. Support engineering team with sub tasks, coordinate work between multi-disciplinary teams. Bring order to chaos.
Achivements
Successful project completion without budget or timeframe overruns.
Other small DIY projects
In my free time, I use my special skillset to work on my own little projects. Being it 3D designing and printing something, wiring up a car or a machine, or even fabricating something from scratch in my workshop.
For example:
Developing a simulated mini factory that produces finished devices from 2 components, the components are cnc machined from raw parts. I have developed the PLC program that makes everything work, the structure for it and the HMI graphics and functionality. Everything runs as a simulation on my laptop.
Other examples:
Control system for a camper van with Photovoltaic system, 230V external supply and alternator charging
3D designing (Fusion 360) and printing different parts and components for cars and other uses
Repairing and rewiring small machines and cars
Installing Video surveillance, security systems and other kinds of home security/automation systems
